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How to Select Hardware for Flexible Automation Cells?

Automation has become increasingly popular in manufacturing industries due to its ability to easily adapt to varying production requirements and perform different tasks. However, setting up an automation cell requires careful consideration regarding the type of equipment that will be used and what its intended purpose is. More than that, you must decide whether you are going to set up a flexible or fixed system. Generally, flexible automation cells are more common, so we will explore some essential factors to keep in mind when choosing equipment for this type of system, ensuring you can create a set up that benefits your operations.

To begin, it is essential to have a clear understanding of the specific tasks the automation cell will perform. This information will help in determining the types of equipment to use, such as robots, conveyors, and end-effectors. With a clear understanding of the tasks, one can select the most suitable robots which can handle various operations and adapt to different parts.

In a flexible automation cell, cameras and sensors play a crucial role in ensuring efficient and accurate operations. Cameras can help identify parts and guide robots to perform operations such as picking and placing. They can also be used to inspect finished products for quality control purposes. When choosing cameras, it is essential to consider factors such as resolution, field of view, and lighting requirements.

Similarly, sensors can help in detecting and measuring various parameters such as position, force, and torque. For example, force-torque sensors can be used to determine the force required to tighten a bolt, ensuring that it is tightened correctly without over-tightening. Other sensors like proximity sensors can be used to detect the presence of objects, while linear encoders can help in measuring distances accurately.

In addition to cameras and sensors, other equipment such as grippers, end-effectors, and tool changers are essential in flexible automation cells. Grippers and end-effectors are used to manipulate parts during the production process, meaning it is critical to select the right ones for your specific tasks. Moreover, tool changers can help in quickly changing end-effectors, allowing the robot to perform multiple tasks without the need for human intervention.

Another important factor to consider when choosing equipment for a flexible automation cell is the software. As software plays a crucial role in programming robots and coordinating various equipment such as cameras and sensors, you must select software that is user-friendly and easily integrated with other equipment. Additionally, chosen software should be able to handle various types of data, including 3D models, CAD files, and point clouds.

When choosing equipment for a flexible automation cell, it is important to take note of safety aspects. Safety sensors like light curtains can be used to detect the presence of humans and other objects, preventing accidents and maintaining efficiency. Furthermore, emergency stop buttons and safety interlocks are also key features that ensure the safety of workers and equipment.

Lastly, the employment of automation cells does not come without a cost. While it is important to invest in high-quality equipment, it is also paramount to ensure that all components are cost-effective and can provide a reasonable return on your initial investment. However, other factors such as maintenance and repair costs should also be taken into consideration when selecting equipment for your automation cell.

Choosing the right equipment for a flexible automation cell requires the careful consideration of various factors, including end goals, cameras and sensors, software, safety, and cost. If you find yourself in need of various types of equipment for your automation cell, we invite you to explore our inventory for high-quality automation parts we have available on our online database. For more information on any item of interest, we ask that you take advantage of our RFQ service to obtain a competitive quote in as little as 15 minutes or less. Get started today to see how The Industrial Hardware can serve as your strategic sourcing partner.


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